Apparel workers. Apparel workers cut fabric and other materials and sew it into clothing and related products. Workers in a variety of occupations fall under the heading of apparel workers. Tailors, dressmakers, and sewers make custom clothing and alter and repair garments for individuals. However, workers in most apparel occupations are found in manufacturing, performing specialized tasks in the production of large numbers of garments that are shipped to retail establishments for sale to the public.

Working conditions vary by establishment and by occupation. In manufacturing, machinery in textile mills often is noisy, as are areas in which sewing and pressing are performed in apparel factories; patternmaking and spreading areas tend to be much quieter. Many older factories are cluttered, hot, and poorly lit and ventilated, but more modern facilities usually have more workspace and are well lit and ventilated. Textile machinery operators use protective glasses and masks that cover their noses and mouths to protect against airborne materials. Many machines operate at high speeds, and textile machinery workers must be careful not to wear clothing or jewelry that could get caught in moving parts. In addition, extruding and forming machine operators wear protective shoes and clothing when working with certain chemical compounds.

Work in apparel production can be physically demanding. Some workers sit for long periods, and others spend many hours on their feet, leaning over tables and operating machinery. Operators must be attentive while running sewing machines, pressers, automated cutters, and the like. A few workers wear protective devices such as gloves. In some instances, new machinery and production techniques have decreased the physical demands upon workers.  For example, newer pressing machines are operated by foot pedals or computer controls and do not require much strength to operate them.

Most employers prefer to hire high school graduates for jobs in textile, apparel, and furnishings occupations. Entrants with postsecondary vocational training or previous work experience in apparel production usually have a better chance of getting a job and advancing to a supervisory position. Regardless of the setting, workers usually begin by performing simple tasks.

In manufacturing, textile and apparel workers need good hand-eye coordination, manual dexterity, physical stamina, and the ability to perform repetitive tasks for long periods. Machine operators usually are trained on the job by more experienced employees or by machinery manufacturers representatives. As they gain experience, these workers are assigned more difficult operations. Further advancement is limited, however. Some production workers may become first-line supervisors, but most can advance only to more skilled operator jobs. As machinery in the industry continues to become more complex, knowledge of the basics of computers and electronics will increasingly be an asset. In addition, the trends toward cross-training of operators and working in teams will increase the time needed to become fully trained on all machines and require interpersonal skills to work effectively with others.

Retailers prefer to hire custom tailors, dressmakers, and sewers with previous experience in apparel manufacture, design, or alteration. Knowledge of fabrics, design, and construction is very important. Custom tailors sometimes learn these skills through courses in high school or a community college. A few private schools and colleges offer advanced training in sewing, draping, patternmaking, and design. Some experienced custom tailors open their own tailoring shop. Custom tailoring is a highly competitive field, however, and training in small-business operations can mean the difference between success and failure. Although laundries and drycleaners prefer entrants with previous work experience, they routinely hire inexperienced workers.

Precision shoe and leather workers and repairers generally learn their skills on the job. Manual dexterity and the mechanical aptitude to work with handtools and machines are important in shoe repair and leatherworking. Shoe and leather workers who produce custom goods should have artistic ability as well. Beginners start as helpers for experienced workers, but, in manufacturing, they may attend more formal in-house training programs. Beginners gradually take on more tasks until they are fully qualified workers, a process that takes about 2 years in an apprenticeship program or as a helper in a shop. In a vocational training program, it can take 6 months to a year. Learning to make saddles takes longer. Shoe repairers need to keep their skills up to date in order to work with the rapidly changing footwear styles and materials. Some do this by attending trade shows, while others attend specialized training seminars and workshops in custom shoe making, shoe repair, and other leatherwork sponsored by associations. Skilled workers who produce and modify prescription footwear may become certified as pedorthists by the Pedorthic Footwear Association after completing 120 hours of training and passing an examination. Some in the shoe and leather working occupations begin as workers or repairers and advance to salaried supervisory and managerial positions. Some open their own shop, but knowledge of business practices and management and a pleasant manner when dealing with customers are needed to stay in business.

Employment in the domestic textile and apparel industries has declined in recent years as foreign producers have gained a greater share of the U.S. market. Domestic production especially of apparel will continue to move abroad, and imports to the U.S. market will increase. Declines in U.S. apparel production will cause reductions in domestic textile production because the apparel industry is the largest consumer of American-made textiles. Fierce competition in the market for apparel will keep domestic apparel and textile firms under intense pressure to cut costs and produce more with fewer workers.

The textile industry already is highly automated, but it will continue to seek to increase worker productivity through the introduction of laborsaving machinery and the invention of new fibers and fabrics that reduce production costs. Despite advances in technology, the apparel industry has had difficulty employing automated equipment extensively due to the soft properties of textile products. The industry produces a wide variety of apparel items that change frequently with changes in style and season. Technological developments, such as computer-aided marking and grading, computer-controlled cutters, semiautomatic sewing and pressing machines, and automated material-handling systems have increased output while reducing the need for some workers in larger firms. However, assembly and sewing continues to be the most labor-intensive step in the production of apparel, and increasing numbers of sewing machine operator jobs are expected to be lost to lower wage workers abroad. Still, improvements in productivity will allow many of the presewing functions of design, patternmaking, marking, and cutting to continue be done domestically, and employment of workers who perform these functions will not be as adversely affected.

Outside of the manufacturing sector, tailors, dressmakers, and sewers the most skilled apparel workers also are expected to experience declining employment. Demand for their services will continue to lessen as consumers become increasingly likely to buy new, mass-produced apparel instead of purchasing custom-made apparel or having clothes altered or repaired.