China is the largest
and one of the most price-competitive suppliers of children's wear
in the world. The industry, however, is currently in a state of
flux as it deals with numerous challenges, including the export
restrictions to the US and the EU, a government-imposed export tax,
increasing material costs and labor shortages.
Exports of newborns' clothing and babywear sharply increased
after quotas were partially lifted in 2002 and total overseas shipments
of children's wear have continued to rise steadily in the succeeding
years.
In the first four months after the last phase of quota removal
in January 2005, children's wear exports to the US and the EU increased
by 30 percent over the corresponding period in the previous year.
The surge in exports was expected, and to alleviate concerns
of disruption in the US and EU markets, the government of China
imposed a levy on more than 100 types of apparel, including children's
wear. Since the beginning of the year, exported garments have been
taxed at US$0.024 to US$0.060 per piece.
However, the export tax failed to limit the dramatic surge in
exports, forcing the US to impose safeguards on a number of categories,
including some types of toddlers' and schoolchildren's apparel.
As of July, the US had restricted four categories including cotton
and man-made fiber knitted shirts, cotton trousers, and cotton and
man-made fiber underwear. The quota for cotton knitted shirts, cotton
trousers and underwear has already been met, while boys' woven cotton
shirts have used up more than half of their allocated share.
In the case of EU, China agreed to limit export volume growth
by 10 to 12.5 percent till the end of 2007. The quota for pullovers
has already been reached, while that for knitted shirts, boys' trousers,
girls' woven shirts and dresses are fast approaching their limits.
Although children's wear suppliers in China were anticipating
the safeguards, the restrictions have nevertheless adversely affected
the industry.
The quota limits on apparel categories apply not only to children's
garments, but to men's, women's and children's combined. This has
resulted in fierce competition not only among children's wear makers
but with adult garment suppliers as well.
The situation has forced companies to rethink their business
strategies. Many suppliers have put their capacity expansion plans
on hold, adopting a wait-and-see policy.
Instead, companies are trying to boost exports to other markets
such as Japan and the Middle East. Some large suppliers are moving
production to other countries in Asia.
Meanwhile, a few are shipping goods to countries such as Bangladesh
and Mexico, to be re-exported to the US and the EU. However, this
effectively raises the price of garments, making them less competitive
than apparel from other countries not affected by the new US and
EU quotas, such as India and Vietnam.
Aside from the concerns arising from US and EU safeguards, suppliers
have had to deal with other issues.
The cost of cotton, the main material used for children's wear,
increased 30 percent in 2004 and by an additional 10 percent during
the first half of this year. However, keen competition has prevented
makers from raising product prices, even on value-added models.
Many large companies have in fact lowered the prices of their basic
designs by 10 percent in response to rival makers not only in China
but in other garment- exporting countries such as India and Vietnam
as well.
Instead of inflating prices, these large suppliers are looking
at ways to reduce production costs. Some of them are computerizing
processes to increase efficiency and cut costs.
Companies expect that investing in these new machines will enable
them to reduce material wastage, minimize rejection rates and lower
export prices.
In addition, the export tax, which is levied on a volume basis,
has adversely affected suppliers focusing on low-end garments. Many
of them are upgrading R&D capability to release value-added
models, which yield higher profits.
And more... To see the full Industry Overview order now.
|